Sunday, December 7, 2014

Activity 7.4



1.         The Saint Bernard Emergency Airborne Supply Drop (EASD) Vertical Take-off and Landing (VTOL) Unmanned Aircraft System (UAS).
1.1       For this exercise, hypothetical manufacturer We Fly Fast Dones, Inc. (WFFD) is developing an electric powered VTOL named the Saint Bernard for its’ ability to bring emergency supplies to those in need.  The Saint Bernard UAS is to be used as a method to deliver sub 20-pound loads of emergency supplies during civil disasters to stranded personnel awaiting rescue such as in an urban flood setting.  The Saint Bernard is to be a GPS tracked, electric powered, human-portable VTOL with an air vehicle weight inclusive of payload of no greater than 55 pounds, flight time under full load of 60 minutes, a maximum working altitude of 400 feet above ground level (AGL), navigated via first person view (FPV) camera system, and controlled via a commercially available of the shelf (COTS) transmitter system.  Base requirements reviewed in this document are cost, payload, and air vehicle.
1.2       Manufacturer’s costs are generally difficult to obtain, consequently costs for the hypothetical system are loosely based on retail prices of various commercial off the shelf (COTS) hardware.  Payload requirement was determined using the estimated weight of an emergency supply kit consisting of water packs, an emergency radio, first aid kit, food rations, and miscellaneous survival items.  The Deluxe Personal Safety Emergency Pack 4 Person 3 Day Emergency Preparedness Kit available from the American Red Cross was used as a representative payload (American Red Cross, n.d.).  Buoyancy requirements for the emergency supply canister (ESC) were included in the eventuality that the canister is inadvertently dropped in a flood situation.  As saltwater is approximately 3% more buoyant than freshwater (Seed, 2011.) there is no saltwater buoyancy requirement stipulated.  Air vehicle requirements are based on the operational necessity of transporting a 20-pound load to a specific location. 

2.         System development

Months

3
6
12
15
18
21
24
28 +
Phase









1
Concept design
1







2
Concept research
2







3
Preliminary design
3







4
Detail design

5






5
Specimen test


7





6
Prototype build and test


12
13




7
Development



14
18



8
Certification




18



9
Production




19


48
10
Support




19


120
Figure 1 System Development

2.1       System development shall use a 10 phase Waterfall method (Austin, 2010) over a 120 month period with all development completed by the end of the 18th month and production beginning in the 19th month and ending in the 48th month.  Service and support will continue through the 120th month.  See figure 1.  Testing strategy consists of component testing, integration testing, test site selection, test site preparation, flight-testing, and certification (Austin, 2010).  See figure 2.


Months
3
6
9
12
15
18
Process






Component testing

5




Integration testing

6




Flight test site selection

5




Flight test preparation

6




Flight testing

7



18
Certification





18
Figure 2 Testing Strategies

3.         Baseline requirements
3.1.     Cost: The net cost of the UAS including hardware, associated software, emergency supply canister (ESC), and support equipment, is to be no more than $24,150.0
3.2.     Payload:  The air vehicle shall have a payload capacity of 20 pounds in a user removable, weather resistant, emergency supply canister (ESC) comprised of a commercially available Pelican model iM2750 Transport case (Pelican, n.d.).
3.3      Air vehicle:  The air vehicle shall be capable of achieving all designed flight operating characteristics with a 20 pound test weight in the ESC with the exception of maximum speed which is achieved without a service load.

4          Derived requirements
4.1      Cost
4.1.1    Air vehicle including one installed battery pack, GPS unit and associated GPS software shall not exceed $20,000 net cost.
4.1.2    FPV camera system shall not exceed $1000.00 net cost.
4.1.3    FPV monitor shall not exceed $250.00 net cost
4.1.4    ESC shall not exceed $400.00 net cost.
4.1.5    Transport case shall not exceed $1500.00 net cost.
4.1.6    Radio control system shall not exceed $1000.00 net cost.
4.2      Payload
4.2.1    ESC shall be removable from the UAS without tools.
4.2.2    ESC shall be removable from the UAS without verbal instructions.
4.2.3    ESC shall be able to be reinstalled on the UAS without tools.
4.2.4    ESC shall be able to be reinstalled on the UAS without verbal instructions.
4.2.5    ESC shall be capable of surviving direct contact with freshwater to a depth of 3 feet for 15 minutes with no evidence of water intrusion.
4.2.6    ESC shall be capable of surviving direct contact with saltwater to a depth of 3 feet for 15 minutes with no evidence of water intrusion.
4.2.7    ESC shall be capable of floating independently in freshwater with an internal 20-pound load for a period of 15 minutes without evidence of water intrusion.  
4.3      Air vehicle
4.3.1   Maximum flight radius of 2.0 miles.
4.3.2    Endurance in calm wind of 60 minutes.
4.3.3    Typical operating altitude of 150 feet.
4.3.4    Service altitude of 400 feet AGL.
4.3.5    Cruise speed of 45 miles per hour.
4.3.6    Able to hover at 150 AGL.
4.3.7    Vertical climb rate of 50 feet per second.
4.3.8    Cross wind stability of 25 miles per hour.
4.3.9    Maximum speed 60 miles per hour no load.

5          Testing requirements
5.1      Cost
5.1.1   Air vehicle
5.1.1.1 Using industry accepted accounting methods verify that the combined total net manufacturing cost, exclusive of overhead, of the air vehicle calculated by multiplying the hours spent in construction of one standard vehicle by the current corporate labor rate plus the net cost of associated components including one installed battery pack, GPS unit and associated GPS software exceed $14000.00.
5.1.2   FPV
5.1.2.1 Verify through review of purchase agreements and invoices that the WFFD purchase cost, inclusive of shipping to WFFD’s manufacturing facility, as negotiated with the supplier of the COTS FPV does not exceed $1000.00.
5.1.3   FPV monitor
5.1.3.1 Verify through review of purchase agreements and invoices that the WFFD purchase cost, inclusive of shipping to the WFFD manufacturing facility, of the COTS FPV monitor as negotiated with the supplier does not exceed $250.00.
5.1.4   ESC
5.1.4.1 Verify through review of purchase agreements and invoices that the WFFD purchase cost, inclusive of shipping to the WFFD manufacturing facility, of the COTS ESC as negotiated with the supplier does not exceed $400.00?
5.1.5   Transport case
5.1.5.1 Verify through review of purchase agreements and invoices that the WFFD purchase cost, inclusive of shipping to the WFFD manufacturing facility, of the COTS transport case as negotiated with the supplier does not exceed $1500.00?
5.1.6   Radio control system
5.1.6.1 Verify through review of purchase agreements and invoices that the WFFD purchase cost, inclusive of shipping to the WFFD manufacturing facility, of the COTS radio control system as negotiated with the supplier does not exceed $1000.00?
5.2      Payload
5.2.1   Removability
5.2.1.1 Remove the ESC from the airframe without tools.
5.2.1.2 Remove the ESC from the airframe without physical assistance or verbal directions.
5.2.3   Attachment
5.2.3.1 Attach the ESC to the airframe without tools.
5.2.3.2 Attach the ESC to the airframe without physical assistance or verbal directions.       
5.2.4   Submersion survival
5.2.4.1 Place a moisture indicator strip in the ESC, close case according to manufacturers’ directions and submerge in a freshwater tank to a depth of 3 feet measured at the bottom of the case with the case in an upright position for a period of 15 minutes. 
5.2.4.2 Retrieve case from freshwater tank and through visual inspection of internals and condition of moisture test strips verify that no water infiltration has occurred.
5.2.4.3 Place a moisture indicator strip in the ESC, close case according to manufacturers’ directions, and submerge in a saltwater tank to a depth of 3 feet measured at the bottom of the case for a period of 15 minutes. 
5.2.4.4 Retrieve case from saltwater tank and through visual inspection of internals and condition of moisture test strips verify that no water infiltration has occurred.
5.2.5   Buoyancy
5.2.5.1 Place a moisture indicator strip in the ESC, close case according to manufacturers’ directions, and place in a freshwater tank for a period of 15 minutes. 
5.2.5.2 Observe case for 15 minutes and verify that the top of the case does not submerge below the uppermost hinges.
5.2.5.3 Retrieve from test tank, open case and through visual inspection of internals and condition of moisture test strips verify that no water infiltration has occurred.
5.3  Air vehicle
5.3.6 Flight radius
5.3.6.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to the service altitude of 400 feet, fly out at cruising speed to a point 2 miles from the launch pad and fly in a 360 degree circle around the launch area at a radius of 2 miles and upon completing the circle return to the launch pad.
5.3.7 Endurance
5.3.7.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to the service altitude of 400 feet, fly out at cruising speed to a point 2 miles from the launch pad and fly in a 360 degree circle around the launch area at a radius of 2 miles continuing for a total elapsed time of 60 minutes before returning to the launch pad.
5.3.8 Operating altitude
5.3.8.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to the service altitude of 150 feet, fly out at cruising speed to a point 2 miles from the launch pad and fly in a 360 degree circle around the launch area at a radius of 2 miles continuing for a total elapsed time of 60 minutes before returning to the launch pad.
5.3.9 Service altitude
5.3.9.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to the service altitude of 400 feet, fly out at cruising speed to a point 2 miles from the launch pad and fly in a 360 degree circle around the launch area at a radius of 2 miles continuing for a total elapsed time of 60 minutes before returning to the launch pad.
5.3.10 Cruise speed
5.3.10.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to the service altitude of 150 feet, fly out at cruising speed to a point 2 miles from the launch pad and fly in a 360 degree circle around the launch area at a radius of 2 miles continuing for a total elapsed time of 60 minutes before returning to the launch pad.
5.3.11 Hover
5.3.11.1With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to a hover at 150 feet AGL and remain in hover for a period of 15 minutes then return to launch pad.   
5.3.12 Climb rate
5.3.12.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to a hover at 10 feet AGL then climb vertically to a maximum altitude of 400 feet AGL; time the ascent with a chronometer. 
5.3.13. Crosswind operability
5.3.13.1 With a 20 pound test weight in the ESC and a fully charged battery pack, bring the UAS to a hover at 10 feet AGL, then using (hurricane) fans producing a cross wind velocity of 25 miles per hour over an area approximately 15 wide fly through the crosswind ensuring UAS maintains a straight course.
5.3.14 Maximum speed
5.3.14.1 With no test weight in the ESC and a fully charged battery pack, bring the UAS to the service altitude of 150 feet, fly out at cruising speed to a point 2 miles from the launch pad perform a 180 degree turn towards the launch pad and while maintaining cruise altitude accelerate to maximum speed in a straight line; upon reaching the launch pad reduce speed to hover and land the UAS.



References

American Red Cross.  (n.d.). American Red Cross Store.  Retrieved from
 http://www.redcrossstore.org/item/20-04667
Austin, R. (2010). Unmanned aircraft systems UAVs design, development and
            deployment. Chichester: Wiley.
Pelican.  (n.d.)  Pelican Storm iM2750 Case – Yellow.  Retrieved from
Seed.  (2011).  What is the buoyancy difference between fresh water and salt water? 
            SEED.  Retrieved from http://www.planetseed.com/faq/water/what-buoyancy-      difference-between-fresh-water-and-salt-water.


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